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America-Makes Resources



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Accelerating PBFAM Development and Use Through Open Source Systems
An Open Architecture Framework Enables the Use of PBFAM for Development Opportunities and Custom Applications.
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Creating Physiologically Realistic Models for Medical Education and Ballistics Testing
Using novel materials and software strategies to develop realistic medical models from radiographic data.
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Increasing Additive Manufacturing Capabilities & Reducing Costs
Pushing the boundaries of AM using a Multi3D system to manufacture complex geometric dielectric structures.
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Educating Engineers to Design for AM
Develop an additive manufacturing design-to-print workflow using AM-aware tools for designers to take advantage of the unique capabilities of AM.
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Reducing Orthotic Out-Patient Visits from 3 to 1
Combining cloud-based orthotic designs with FDM production to deliver custom orthoses and streamline patient care.
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Establish Complete Database of Material Properties for FDM Printing of ULTEM™ 9085
The objective of this program was to build upon previous results from America Makes Project Call #1 project entitled “Maturation of Fused Deposition Modeling (FDM) Component Manufacturing.
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Reduced Mass By 53% to 76% on Three Realistic Aerospace Components
Developed an Advanced 3D Shape Optimization Method and Related Software to Automatically Generate Lightweight Core Structures for the Aviation Industry.
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Improve Powder Utilization by Investigating the Property Effects of Reusing AM Powders
Reduced powder costs up to 80% by reusing powder in the SLS process.
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Viable Ti-6AI-4V Additive Manufacturing Repair
Developing an additive manufacturing DEDatabase for LPDED repairs of Ti-6AI-4V components.
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Predict 3D Printed Cellular Material Stiffness and Failure Response
Shape Independent Models Predict Behavior of 3D Printed Cellular Materials with 90% Accuracy.
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ONR Quality Made – Robotic Laser Wire Additive Manufacturing System
Recent advances in modeling and simulation tools based on an Integrated Computational Materials Engineering (ICME) approach provide an opportunity to relate process parameters to microstructure to properties to performance.


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